Schneider Electric OsiSense XC Standard Limit Switch Head

Schneider Electric OsiSense XC Standard Limit Switch Head — CKE05C (for ZCK E Body, Spring-Return Plunger, W/o Operating Lever) | Shop On eBay

Factory New Parts : Warranty 12 Months​
Refurbished Units : Warranty 3-6 Months​
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Description

The CKE05C​ is a Schneider Electric OsiSense XC Standard series limit switch head​ — specifically the CKE​ sub-family, designed to mount onto a ZCK E-series limit switch body​ (the “body” = base with contacts; the “head” = actuator mechanism that screws onto the body). The key phrase “Without Operating Lever”​ means this head uses a built-in spring-return plunger (顶杆)​ as its actuator — there is no external lever/roller​ to attach; the plunger itself is the sensing element (machine cam / door / guard presses the plunger → triggers contacts inside ZCK E body below).
  • CKE05C decoding​ (Schneider XC Standard naming):
    • CK​ = CKE series head (metal construction, for ZCK E body)
    • E​ = compatible with ZCK E body​ (ZCK E = the base: 1NC + 1NO snap-action contacts, screw terminals, cable gland entry — the “E” body is the most common in XC Standard)
    • 05​ = head style code: spring-return plunger (Ø10 mm plastic plunger, no lever)​ — this is the “plunger-only” variant; other 05x codes vary by plunger material (05C = plastic plunger, 05M = metal plunger, 05G = with seal/gasket for IP higher?)
    • C​ = suffix indicating plastic plunger​ (vs “M” = metal plunger; “G” = with additional seal for IP66/67; “C” here = plastic plunger, standard)
    • CKE05C = CKE head, for ZCK E body, spring-return plunger (plastic), no external lever
  • XC Standard system reminder: Schneider XC Standard limit switches are 3-piece modular: Body (ZCK E / ZCK D / ZCK J etc.)​ + Head (CKExx)​ + Lever (ZCK Yxx — only if head type needs a lever, e.g., CK11swing lever → needs ZCK Y roller)**. Since CKE05C is plunger type, it needs NO lever​ — which is what “Without Operating Lever” means. You ONLY need: 1× ZCK E body​ (e.g., ZCK-E101, ZCK-E201 — E101=cable entry M20, E201=½” NPT etc.) + 1× CKE05C head​ screwed on top = complete limit switch.
  • Why buy head-only?​ Usually either: (a) replacement​ — existing ZCK E body in plant, head got smashed by forklift/cam, swap just the head (unscrew 4 screws, lift old head, place CKE05C, screw down — contacts inside body stay wired, no rewiring); (b) spare strategy​ — stock heads + bodies separately for faster repair; (c) custom combo​ — pick E body (cable entry / term type) + CKE head (plunger / lever type) per application.

Key Features

  • Head Type: Spring-return plunger (Ø10 mm, plastic — C suffix)
  • Compatible Body: ZCK E series (ZCK-E101, ZCK-E201, etc. — 1NC+1NO snap-action, screw terminals)
  • No Lever Needed: Plunger is the actuator — “Without Operating Lever” = not a lever-type head
  • Material (head): Zamak (zinc alloy die-cast base of head) + plastic plunger (C suffix); metal plunger version = CKE05M
  • Operating Force (plunger): ~ 12–18 N (typical for XC Standard plunger heads — check Schneider dwg: CKE05 plunger operating force ~15N, release force ~5N)
  • Plunger Stroke: ~ 5 mm travel (max) before full actuation; pre-travel ~ 1.5–2 mm to make contact
  • Mounting to Body: 4× M4 screws (included with head) — screws onto ZCK E body top (head rotates 90° increments for actuator orientation — 4× 90° positions)
  • Sealing (head-to-body): Head gasket included — combined with ZCK E body seal = IP65​ (standard); if body is IP66/67 version + CKE05G (sealed head) = IP66/67
  • Country of Origin: France / Morocco / China (Schneider Electric)

Technical Specifications (CKE05C — Plunger Head for ZCK E Body)

Parameter
Specification
Model / Order Code
CKE05C (Schneider OsiSense XC Standard — head for ZCK E body)
Series
XC Standard (modular limit switch system)
Head Type
Spring-return plunger (no external lever) — “Without Operating Lever”
Plunger Details
Ø10 mm, plastic​ (C suffix); metal plunger = CKE05M (M suffix)
Compatible Body
ZCK E series (ZCK-E101 / ZCK-E201 / ZCK-E301 etc. — 1NC+1NO snap-action, screw term, cable gland entry)
Contact Inside Body
ZCK E body: 1× NC + 1× NO (snap-action, positive opening NC for safety — IEC 60947-5-1)
Operating Force (plunger)
~ 15 N (typical — Schneider XC Standard plunger heads range 12–18N)
Release Force
~ 5 N (minimum)
Total Plunger Stroke
~ 5 mm (max travel)
Pre-travel to Contact
~ 1.5–2 mm (actuation point)
Over-travel
~ 3 mm (after contact made, plunger can still compress — protects contacts)
Head Rotation
4× 90° positions relative to body (unscrew, rotate head, re-tighten — actuator orientation adjustable)
Mounting to Body
4× M4 screws (supplied with head) — mates to ZCK E body top flange
Head Material
Zamak (zinc die-cast) base + plastic plunger (C); CKE05M = same with metal plunger
Sealing (head+body)
Head gasket included; with ZCK E body = IP65​ standard; ZCK E + CKE05G = IP66/67
Mechanical Life
10 million operations (head mechanism) — matched to ZCK E body 10M mech life
Electrical Life
Depends on ZCK E body load: 10A @240V AC (AC-15), 0.55A @125V DC (DC-13) — IEC 60947-5-1
Operating Temp.
-25 … +70 °C (head + ZCK E body combo)
Dimensions (head only)
~ 50 mm × 50 mm × 30 mm (H) — compact
Weight
~ 0.08 kg (head only)
Standards
IEC 60947-5-1, EN 60204, UL 508, CSA C22.2
Country of Origin
France / Morocco / China (Schneider Electric)
⚠️ XC Standard Head/Body/ Lever Combo Rules:
  • Body​ = ZCK E / D / J / L etc. — E = most common (1NC+1NO, screw term, cable gland)
  • Head​ = CKE (for ZCK E) / CKD (for ZCK D) / CKJ (for ZCK J) — must match body letter!​ CKE only fits ZCK E body, won’t fit D/J.
  • Lever​ = ZCK Yxx series — only needed if head is lever-type​ (e.g., CKE11 = swing lever head → needs ZCK Yxx roller/lever). CKE05C = plunger → no lever needed.
  • If you need plunger + metal (more wear): order CKE05M​ (M = metal plunger) instead of CKE05C (C = plastic plunger). C = fine for most; M = for oily/abrasive where plastic wears faster.

Warranty & After-Sales

  • Factory new units: 12 months warranty
  • Refurbished units: 3-6 months warranty (fit-check onto ZCK E body + plunger spring-back test)
  • Technical support for:
    • Head vs Body matching​ (CKE → ZCK E only; CKD → ZCK D; CKJ → ZCK J — don’t mismatch!)
    • CKE05C vs CKE05M vs CKE05G: C=plastic plunger(std), M=metal plunger(oily/abrasive), G=sealed head(for IP66/67 with ZCK E sealed body) — pick per environment
    • Complete switch build: 1× ZCK E body (E101=M20 cable, E201=½”NPT, E301=PG13.5) + 1× CKE05C head = complete limit switch — no lever needed
    • Head rotation for actuator aim: unscrew 4 M4, rotate head 90° (4 positions), re-tighten — plunger can face N/S/E/W relative to body cable entry
    • Replacement scenario: existing ZCK E body wired in panel, head damaged → unscrew 4 screws, lift old CKE, drop CKE05C, screw down → done, no rewiring contacts
    • Alternative head types on ZCK E: CKE11 (swing lever, needs ZCK Y lever), CKE12 (flexible rod), CKE14 (roller plunger), CKE16 (cross roller) — if plunger isn’t right for your app, we can cross to correct CKE head
  • Optional: ZCK E body (ZCK-E101 M20 / ZCK-E201 ½”NPT / ZCK-E301 PG13.5), CKE05M (metal plunger), CKE05G (sealed), alternative CKE heads (CKE11/12/14/16), ZCK Y levers (if you switch to lever head)

Delivery Time

  • Standard delivery: 3-5 working days (stock NOS)
  • Express shipping available upon request

Why Choose Our Store

  • Genuine Schneider OsiSense XC Standard — not gray-market (plunger spring tension & snap-action NC positive-opening calibrated for safety circuits)
  • Global supply network with competitive pricing on Schneider XC limit switch heads/bodies (ZCK E/D/J + CKE/CKD/CKJ full matrix)
  • Expertise in XC Standard modular system (head-body-lever 3-piece matching, CKE05C vs 05M vs 05G, ZCK E101/E201 cable entry choice, head 90° rotation for actuator aim, replacement swap no-rewire)
  • Comprehensive technical documentation (CKE05C dim dwg, ZCK E body terminal layout, head rotation positions sketch, CKE head type cross-table)
  • Responsive customer service and support

Applications

  • Machine Guard / Door Position Detection: Plunger head (CKE05C) mounted on frame, door/cam presses plunger when closed → NC opens (positive opening — safety circuit drops). ZCK E body 1NC+1NO: NC for safety, NO for “door closed” indicator.
  • Cam-Follower on OEM Machinery (packaging, conveyor, woodworking): Rotating cam on shaft presses plunger once/rev → pulse to counter or PLC input. Plastic plunger (C) fine for clean cam; if oily/metal-chip environment → CKE05M (metal plunger).
  • Replacement Head Swap (Plant Maintenance): Existing ZCK E body (wired, maybe 10 yrs old) — fork truck smashed the plunger head → unscrew 4 M4, lift damaged CKE, drop CKE05C, screw down → 5-min repair, no rewiring contacts. Stock CKE05C as cold spare for all ZCK E bodies in plant.
  • Custom Body+Head Combo: Need ½” NPT conduit entry + plunger? → ZCK-E201 body + CKE05C head. Need M20? → ZCK-E101 + CKE05C. European PG13.5? → ZCK-E301 + CKE05C. Head is same; body chooses cable entry.

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