Omron SYSMAC C-series / C500 40-Pin I/O Connector Plug

Omron SYSMAC C-series / C500 40-Pin I/O Connector Plug — C500-CE401 (Solder Type with Cover) | Shop On eBay

Factory New Parts : Warranty 12 Months​
Refurbished Units : Warranty 3-6 Months​
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Description

The Omron C500-CE401​ is a 40-pin external I/O connector (solder-type, right-angle / vertical mount with connector cover)​ for Omron SYSMAC C500 / C200H / C200HS / C200HX/HG/HE PLC I/O modules​ and certain CS1 / CJ1 high-function I/O units (e.g., CS1W-CT021 High-Speed Counter Unit — uses C500-CE404/CE401 family connectors).
  • C500-CE401​ → 40-position (40-pin) rectangular connector, solder cup type (90° / right-angle — wires soldered to pins on the back of the plug), with plastic hood/cover (connector shell)​ — plugs into the 40-pin I/O port on C500/C200H/C200HS I/O units, C500 Analog I/O modules, and CS1/CJ1 special I/O units that specify C-series 40-pin connector interface.
    It is NOT a safety relay​ and NOT a terminal block end plate​ — it is the pluggable I/O interface connector​ that users wire to their field signals (sensors/actuators), then plug into the PLC I/O module’s 40-pin receptacle (FCN-361J040-AU type on module).
  • Alternative C500-CE40x family:
    • C500-CE401​ = 40-pin, solder type (right-angle), with cover — listed item
    • C500-CE402​ = 40-pin, crimp type (IDC / crimp contacts — less common, needs contact insertion tool)
    • C500-CE403​ = 40-pin, solder type (similar to CE401 — some docs show no cover or slight variant — CE401 includes cover/housing)
    • C500-CE404​ = 40-pin, solder type but straight/horizontal exit (180°) — flat against backplane​ — used on CS1W-CT021 counter etc. where clearance demands flat cable exit
  • For converting the 40-pin connector to screw terminals (instead of hand-soldering CE401), Omron offers XW2B-40G4 / XW2B-40G5 / XW2D-40G6 Terminal Block Conversion Units​ + XW2Z-___ cables — popular for field wiring.
Typical use: Wiring field I/O to C500/C200H I/O modules (ID211/OD211/AD001/DA001 etc. — older C500 I/O had 40-pin header; newer C200Hα have built-in terminals — but high-func units like analog or temp still use this 40-pin connector). Also used on CS1W-CT021 (High-Speed Counter), CS1W-PWM etc.

Key Features

  • Type: 40-pin male connector plug (mates with FCN-361J040-AU 40-pin female receptacle on PLC I/O module)
  • Termination: Solder cup (user solders wire to pins — right-angle / vertical mount style)
  • Includes: Connector housing + metal shell/cover (screw-fastened to module when plugged in)
  • Pitch: 1.27 mm (0.05″) — Fujitsu FCN-360/361 series compatible
  • Wire Size: Typically AWG 26–28 stranded (recommended for solder cups — pre-tin wires)
  • Country of Origin: Japan (Omron Corporation)

Model & Variant Reference (Omron C500-CE40x 40-Pin Connector Family)

Model
Pin / Exit Style
Termination
With Cover?
Used On
C500-CE401​ (listed)
40-pin / Right-angle (⊥ to PCB / vertical mount — wires exit perpendicular to module face)
Solder cup
Yes (includes hood)
C500/C200H I/O modules, C500 Analog, CS1W-CT021 (if clearance allows — CE404 preferred for flat-cable on CT021)
C500-CE403
40-pin / Right-angle
Solder cup
Some versions w/o cover or same — CE401 supersedes in most catalogs
Same as CE401
C500-CE404
40-pin / Straight / 180° flat exit​ (cable exits parallel to module face — low profile)
Solder cup
Yes
CS1W-CT021 High-Speed Counter, CS1W-PWM — where ribbon must lay flat
C500-CE402
40-pin / Right-angle
Crimp (IDC / crimp contacts — needs tool + loose contacts)
Yes
Less common — for mass-crimp production
XW2B-40G4
→ Terminal Block Conv. Unit (40-pin M2.4 screw term. → plugs into module — no soldering)
N/A
Alternative to soldering CE401 — XW2B-40G4 + XW2Z-100B cable
⚠️ Critical Notes:
  1. This Is a Connector Plug — NOT a Relay / NOT an End Plate!: C500-CE401 is the 40-pin plug you solder wires to, then insert into the PLC I/O module’s 40-pin socket. C500 I/O modules (analog, temp, high-func) and CS1/CJ1 special units (CT021 etc.) use this. If your C200Hα / CQM1 I/O has built-in screw terminals​ — you do NOT need this. If it’s an older C500 I/O or CS1W-CT021 counter — you DO need the CE40x connector OR the XW2B terminal-block converter.
  2. Soldering Required: CE401 requires soldering 40 wires (AWG 26–28 stranded, pre-tinned) into solder cups. Observe pin numbering (odd pins = one row A1–A20, even = B1–B20 typically — check module manualfor pin-function map: Input 00–15 = specific pins etc.). Use flux & avoid cold joints.
  3. Alternative = XW2B Terminal Block Converter: If you prefer screw terminals over soldering → buy XW2B-40G4 (M2.4 screw, 40-pt) or XW2B-40G5 (M3.5 screw, 40-pt)​ + XW2Z-100B (1m cable — connects XW2B to module 40-pin socket). This eliminates hand-soldering.
  4. CE401 vs CE404 Exit Direction: CE401 = wires exit perpendicular to module face (right-angle / vertical mount style — common on C500 I/O racks); CE404 = wires exit parallel to module face (flat / straight — used on CS1W-CT021 counter where ribbon lays flat against unit). Both are solder. Verify physical clearance before ordering — on C500 I/O racks CE401 is standard; on CS1W-CT021 either works but CE404 gives neater flat cable route.
  5. Pin Numbering: Looking at the module’s female receptacle (FCN-361J040-AU)​ with the keyway on top — Row A (top) = pins A1–A20 (odd numbers on left? Actually consult Omron pinout diagram: typically A-row = pins 1–20 (odd/even split — see module manual — e.g., C500-AD001 Analog Input: Ch1+ = A1, Ch1– = A2 …). CE401 plug pins are numbered correspondingly — match wire label to module manual pin-function table.

Technical Specifications (C500-CE401 — 40-Pin Solder-Type I/O Connector Plug with Cover)

Parameter
Specification
Model / Order Code
C500-CE401 (Omron Automation — 40-pin C-series I/O Connector Plug)
Family
Fujitsu FCN-360 / FCN-361 series compatible (mates with FCN-361J040-AU receptacle on PLC module)
Positions (Pins)
40 (2 rows × 20 — 1.27 mm / 0.05″ pitch)
Termination Style
Solder cup (right-angle / vertical mount — wires soldered to back of plug — exit perpendicular to mating face)
Orientation
Right-angle (90°) — wires exit away from module face (standard for C500 I/O rack)
Includes
Connector insert + metal hood/shell + mounting screws (secures to module’s receptacle)
Rated Voltage / Current
Dependent on wiring / contact resistance — typically 0.5 A signal level (for PLC I/O — matched to module’s 24V DC 10 mA–100 mA typical signal current) — not for power switching
Wire Size (Recommended)
AWG 26–28 stranded (pre-tinned — tin the cup, insert wire, solder)
Operating Temp.
-10 … +55 °C (same as C500/C200H module environment)
Mounting
Plugs into 40-pin female header on C500 / C200H / CS1W-CT021 etc. — secured by 2 captive screws on hood
Dimensions (Plug Only)
~ 53 mm (W) × 15 mm (H) × 20 mm (D) (excluding wires)
Weight
~ 15 g
Standards
RoHS compliant (newer production), UL recognized component (as part of system)
Country of Origin
Japan (Omron Corporation)

Warranty & After-Sales

  • Factory new units: 12 months warranty (against molding defect / pin plating issue)
  • Refurbished units: 3-6 months warranty (NOS — visual & pin continuity test)
  • Technical support for:
    • Confirmation of need (CE401 = C500/C200H I/O 40-pin modules OR CS1W-CT021 with right-angle exit — if you have built-in-terminal I/O like C200Hα CPM1A/CP1W you do NOT need this)
    • Pinout reference (provide pin-function map per target module — e.g., C500-AD001 / C500-DA001 / CS1W-CT021 — tell us which module you’re interfacing)
    • Soldering tips (use fine tip iron <350°C, pre-tin wire & cup, avoid bridging adjacent pins — use magnifier)
    • Alternative suggestion: XW2B-40G4 (40-pt screw terminal block conv.) + XW2Z-100B (1m cable) if you want no-solder field termination
    • CE401 vs CE404 orientation clarification (right-angle vs flat-exit for CS1W-CT021 clearance)
    • Cross-ref to C500-CE404 (flat exit 40-pin solder) or XW2B terminal block units
  • Optional: XW2B-40G4 / XW2B-40G5 Terminal Block Converter, XW2Z-100B / XW2Z-050B Cable (connects XW2B to module), Wire (stranded AWG 26-28 tinned), Flux / Solder

Delivery Time

  • Standard delivery: 3-5 working days (stock NOS)
  • Express shipping available upon request

Why Choose Our Store

  • Genuine Omron C500-CE series connectors — correct Fujitsu FCN-361 mate (generic substitutes may have tolerance fit issues / pin plating mismatch)
  • Global supply network with competitive pricing (especially legacy C500 accessories)
  • Expertise in Omron C500 / C200H / CS1 I/O interfacing (40-pin connector pinouts, XW2B alt., CE401 vs CE404 choice)
  • Comprehensive technical documentation (40-pin pin-numbering diagram per common module — AD001 / DA001 / CT021, CE401 solder cup orientation sketch)
  • Responsive customer service and support

Applications

  • C500 / C200H / C200HS I/O Module Wiring: Analog I/O (C500-AD001/DA001), Temperature Control (C500-TC…), High-func units — field wires soldered to CE401 → plug into module.
  • CS1W-CT021 High-Speed Counter / CS1W-PWM: Connect encoder A/B/Z or PWM outputs via CE401 (or CE404 flat-exit) — solder shielded twisted pair to pins per counter manual.
  • Legacy System Maintenance / Spare: Exact C500-CE401 — replace lost/damaged I/O plug on existing C500 rack.
  • Custom Breakout / Test Fixture: Build flying-lead harness to 40-pin C500 I/O port for bench testing module function.
  • Alternative to XW2B: If you prefer screw terminals → we also stock XW2B-40G4 + XW2Z cable — ask for bundle quote.

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